管件产品生产设备 Pipe Fittings Produce Machine

弯管推制机 Bend Machine

全自动型液压中频弯管机设有机械部分和电器控制部分。

中频弯管机机械部分设有4大机构分别为动力源机构、夹紧固定机构、弯管弯曲半径调节机械、推进机构。

中频弯管机电器部分由2大系统组成分别为加热系统和PLC控制系统 。
中频弯管机PLC控制系统:采用西门子S7-200,利用工控机或触摸屏,根据弯管工艺,从94年开发研制一套自动控制系统:——即将所需弯管的几何尺寸、弯曲半径、弯管角度及原材料的编号、材质、煨制时所需要温度等一系列数据输入计算机,让计算机根据这些数据来自动跟踪控制,完成煨管操作过程.
①、中频弯管机采用远红外测温仪一点或几点采样,一点确保温升可靠,过程中明确显示,随时监控温升情况。
②、中频弯管机自动跟踪控制:实现网电压高,温升相应快,而液压推进速度快;网电压低,温升慢,液压推进速度自动慢,形成闭环,保持相对平衡。
③、中频弯管机弯管煨制过程:计算机随时记录弯管煨制情况。当一根弯管煨制角度到位时,计算机自动停机报警,整个煨制过程的数据和图像可存储打印

 

Automatic type hydraulic if pipe bender is equipped with mechanical part and electric controlling part. Mechanical part has four institutions: Power supply mechanism, clamp fixed institution, bend radius adjusting mechanism, feed mechanism.

Electrical part of If pipe bending machine consists of two systems: Heating system and PLC control system.
PLC control systemof If pipe bending machine :

The Siemens S7-200, using the industrial computer or touch screen We developed a set of automatic control system from year 1994 according to the bending process : - Put the required bend geometry size, bending radius, bend Angle and raw material Numbers, material, heating required temperature and a series of data into the computer, let the computer has automatic tracking control according to those data, complete the tube bending process .
1. Using far infrared thermometer of IF  pipe bending machine , sampling with one point or multiple point, One point ensure reliable temperature rise, process clear display and monitoring temperature rise situation all times.
2. Automatic tracking control of if  pipe bending machine  : To realize that when high voltage in network, temperature quick rise correspondingly, so achieve fast hydraulic pushing speed; If low voltage in network, temperature rise is slow, hydraulic pushing speed is slow correspondingly, Forming closed cycle, keep relative balance.
3. Pipe bending process of if  pipe bending machine : The computer records pipe bending situation at all times. When bending angel of the pipe arrived in required place, the computer stop and alarm automatically, the whole data and image of bending process can be stored and printed.


   

弯头推制机 Elbow Machine

弯头机组成部分:弯头推制机主机、液压泵站、操作台、电机控制柜、中频电源、补偿电容器、水电缆、中频线圈调整架、电抗器。

弯头机可推制最大口径为Φ1420mm的弯头。

弯头机设备优点:

1.弯头机加热电源部分——恒功率输出。采用独有的稳压技术,即使进线电压波动10%,仍能保持中频输出功率稳定。节能环保、噪音小,污染小。

2.弯头机采用液压自动上料机构。

3.弯头机闸门采用液压开闭。

4.弯头机线圈支架上下,前后,摆动采用电机调整,操作更安全。

5.弯头机根据设备需要采用二支或四支油缸推制,设备运行更平稳。

Constituent parts of elbow formingmachine: Main machine, hydraulic powerstation, operation desk, motor control cabinet,medium frequency power supply, compensatingcapacitor, water cable, adjustable holder ofinduction coil and reactor.

The elbow forming machine canmake elbow size upto Φ1420mm .

The elbow forming machine hasfollowing advantages:

1. The elbow formingmachine heating powersection---Constant power output. Using theunique stabilized voltage technology, eventhough the input voltage has 10% of fluctuation,can still keep the stability of intermediatefrequency output power. Energy saving andenvironmental protection, noise and pollution issmall.

2. The elbow formingmachine adopts hydraulic automaticfeeding mechanism.

3. The elbow formingmachine lock gate adopts hydraulic openand close.

4. The elbow formingmachine induction coil holder up anddown, front and back actions adjustable bymotor, operating is safer.

5. The elbow formingmachine uses 2 cylinders or 4 cylindersaccording to the requirement of the machine,running more smoothly.

冷拔三通机 Cold Draw Tee Machine

EDW系列冷挤三通机适用于Φ21-426mm的不锈钢及碳钢三通管件。
设备主要特点:本机具有半自动、自动两种操作方式。电气控制系统采 PLC控制,可自动减压、排气。
机器使用条件:1.工作环境温度:0-40℃。2.电源:三相四线制50HZ,380V。3.电压:380V±10%。4.液压系统使用介质:YB-N46抗磨液压油。
主要技术参数:

型号
Model
三通成型尺寸Forming Scope (mm) 锁模力Clamping Force(KN) 推制力Pushing Force(KN) 液压系统压力Rated working
Pressure(MPa)
整机重量Total Weight(t)
EDW-450/400×2 Φ89以下 4500 4000×2 28 10
EDW-500/450×2 Φ108-168 5000 4500×2 28 18
EDW-1200/1000×2 Φ114-219 12000 10000×2 28 80
EDW-1600/1400×2 Φ219-325 16000 14000×2 28 110
EDW-2500/2200×2 Φ325-426 25000 22000×2 28 220
EDW2500/2500×2 Φ219-530 25000 25000×2 28 260
EDW-3000/3000×2 Φ325-630 30000 30000×2 28 320

 

EDW Series of cold extrusion teeforming machine are suitable for carbon andstainless steel pipe fitting teeforming(Φ21-630mm).
Main characteristics of equipment: Themachine has two kinds of operating mode:Semi-automatic and automatic.Electrical controlsystem adopts PLC control system, automaticdecompression and exhaust.
Using condition: 1.WorkingTemperature:0-40℃. 2.Power supply:three phasefour wire system (50HZ,380V).3.Voltage:380V±10%. 4.Hydraulic system workingmedium:YB-N46 anti-wear hydraulic oil.
Main technicalparameters:

   

扩管机 Expanding machine

扩管机是针对大直径无缝钢管生产量不足和规格不全而设计的。该设备为双油缸或四油缸平行均速推制机,泵站阀台采用集成形式。按扩制钢管的外径及长度,设置中频加热电源的功率、油缸的推力及行程。    
该设备有以下部件组成:液压推制机主机、自动上下料机构、液压泵站、对管装置、操作台、电机控制柜、中频电源、补偿电容器、水电缆、中频线圈调整架、电抗器。 
     
   扩管机最大扩制管材口径Φ1520mm,壁厚120mm。

The expanding machine isdesigned due to the insufficiency of largediameter seamless steel tube production andspecification. It’s a two oil cylinder or fouroil cylinder parallel uniform velocity pushingmachine, pump station valve table adoptsintegrated form. Setting the power of mediumfrequency heating power supply, force and strokeof oil cylinder according to the outer diameterand length of the pipe.

The expanding machine hasfollowing parts: Main machine, automatic feedingand unloading material system, hydraulic pumpstation, operation desk, motor control cabinet,medium frequency power supply, compensatingcapacitor, water cable, adjustable holder ofinduction coil and reactor.

The expanding machinemaximum expanding range: pipe diameter Φ 1520mm, wall thickness 120 mm.

压力机 Pressure Machine

 

压力机的工作环境:

1、温度:0℃ ~40℃.

2、湿度:相对湿度90%以下。

3、电压:380V(-15%、+15%)、50Hz。

压力机用途:适用范围:机器适用于可塑性材料的压制工艺,如翻边、薄板拉伸、弯曲等,也可从事校正、压装、冷挤、塑料制品及粉末制品的压制成型工艺。

压力机主要特点:1、压力机结构采用计算机优化设计、结构简单、经济实用。

2、压力机液压控制采用集成系统,动作可靠、使用寿命长、液压冲击小、并减少连接管路与泄漏点,液压集成系统采用独立控制单元。

3、压力机独立的电气控制系统,工作可靠、动作直观、维修方便。范围:最大能生产2500T压力机。

另外我厂生产的压力机远销印度、俄罗斯等国家.

 

1,Hydraulic presses machine tool workingenvironment:

1. Temperature: 0 ℃ to 40 ℃.

2. Humidity: relative humiditybelow 90%.

3. Voltage: 380 v (15% and +15%), 50 Hz. Application: Used for pressingtechnology of plasticity material, Such asflanging, sheet tensile, bending, etc, can alsoused for correct, pressing, cold extrusion andpressure molding process of plastic products andthe powder product.

Main features of Hydraulicpresses machine :

1. Structure of hydraulicpresses machine adopts the computeroptimization design, the structure is simple,economical and practical.

2. Hydraulic control of hydraulic presses machine using integratedsystem, reliable operation, long service life,hydraulic impact is small, and reduce theconnecting line and leakage point, hydraulicintegrated system uses independent control unit.

3. Independent electrical controlsystem of hydraulic presses machine , reliablework, action intuitive, convenient maintenance.Scope of production: Maximum can produce 2500Thydraulic press.

Our hydraulic presses areexported to India, Russia and other countries.

坡口机 Bevel Machine

本机床适用于电站、石油、化工、造船等行业中管件制造、管道安装单位使用;是管件制作和管道施工焊接前管端坡口加工的关键设备。本机床由动力头、刀盘结构、床身结构、夹具平台结构、电气控制系统等五大部件组成。
主要技术参数:

电动机功率

4KW n=960rpm

7.5KW n=960rpm

11KW n=960rpm

15KW n=960rpm

刀盘速度

N=69-213rpm  六档

N=31-161rpm  四档

N=23-184rpm  六档

N=69-213rpm六档

加工范围

(管子外径)

50-426mm

159-800mm

400-1150mm

820-1620mm

加工范围

(管子壁厚)

6-100mm

10-150mm

10-150mm

10-150mm

加工坡口形式

单V、双V、U等形式

单V、双V、U等形式

单V、双V、U等形式

单V、双V、U等形式

 

 

The machine is suitable forcompanies who worked on pipe fitting forming andpipe installation in power plant, petroleumindustry, chemical industry, shipbuildingindustry, etc. It's a key machine for pipefitting forming and pipe end beveling beforewelded in pipeline construction. The machineconsists of power head, cutter structure, bedstructure, fixture platform structure,electrical control system, etc.

Motor power

4KW n=960rpm

7.5KW n=960rpm

11KW n=960rpm

15KW n=960rpm

Cutter speed

N=69-213rpm  Six-speed

N=31-161rpm  Four-speed

N=23-184rpm  Six-speed

N=69-213rpm Six-speed

Process range

(OD of pipe)

50-426mm

159-800mm

400-1150mm

820-1620mm

Process range

(Thickness of pipe)

6-100mm

10-150mm

10-150mm

10-150mm

Form of end beveling

Single V、double V、U, Etc.

Single V、double V、U, Etc.

Single V、double V、U, Etc.

Single V、double V、U, Etc.

 

 

   

Medium frequency high frequency induction coil

我们的KGPS系列中频感应线圈供应适用于冶炼,虽然热,热膨胀,

淬火、烘干、弯曲等,无功感应线圈损耗低,感应线圈利用率高。

※ 我们也可以根据用户的需要生产不同规格的中频电源

及其他配套设施。

中频功率:50KW-3000KW,频率:100-8000Hz(KHz)。

最大中频电源,采用750V交流电源。
 

Our KGPS Series ofintermediate Frequency induction coil Supply suit for smelting,though hot ,hot expansion,


quenching, drying, bending,etc, low loss of reactive induction coil,high inductioncoil utilization .


※ We can also manufacture inaccordance with the needs of users differentspecification IF power supply


and other ancillaryfacilities.


IF power : 50KW-3000KW,Frequency:100-8000Hz(KHz).


The max Medium-frequencyPower Supply, adopt the 750 V exchangespower supply.

   
   
 

Hydraulic press Machine

 

Pipe automatic cutting machine

Abrasive Tool
 

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